I have a nine inch ford rear out of an early mustang that leaks on all five bolts that hold the pinion gear. I have tried thread sealant but it hasn't helped. Any suggestions?
Before you start heading off in all sorts of directions check level of the lubricant fill and the vent on the axle. Oil leaks are often from too much oil in the assembly. You should find the vent just to the left of center of the housing when looking at the rear of the axle. If the vent is plugged pressure will build up and force gear oil out in places one doesn't even know are there. Any leakage evident at the axle ends or at the pinion seal?
Obviously cannot make a definitive analysis, but I would suspect the pinion seal may be the culprit even if it isn't leaking along the pinion gear shaft itself yet. Don't you just hate weird stuff going on?
I'm gonna suggest you use copper washers on those five bolts. I always use copper washers with the third member nylon lock nuts and that has eliminated the any leaks there. Just my $.02 worth..................
I'm gonna try that. thanks for all the ideas!!!!! It's always embarassing to have a pool of oil under your car when you leave,and you can be assured that a street rod always draws lookeres.
The five bolts go into blind holes making it difficult for fluid to travel up the threads and drip. If you remove the five bolts and pull the pinion out there is an oring that seals the flange if it is leaking fluid will be present on the bolts. Caution the metal shim that is on the face of the flange is not a gasket do not remove it. This is an easy procedure and will not affect the gear set up. I would recommend you clean the area of the leak and make sure it is not the seal leaking and fluid is blowing back to the pinion flange.
thanks for all the info guys. If I pull out the pinion carrier do I have to pull the axles too? Rears are not by speciality as you can tell. I don't think the seal is leaking because I don't have fluid all over. It mostly leakes when the car sits for a while.
You do not have to pull the axles to remove the pinion carrier. Another place to check for a leak is behind the pinion nut . Fluid an leak down the spline of the pinion shaft and leak just behind the pinion nut. If this is the problem remove the yoke clean the spline and yoke and add a small amount of silicone and re install the yoke. Be sure to torq the pinion nut or count the turns it took to remove it and repeat on reinstall.